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HP · Wide-Format Plotter

HP DesignJet 4520

42" technical / CAD plotter

Authorized HP dealerGenuine hardware & ink
Manufacturer warrantyExtension plans available
Free shippingContinental U.S.
Plotter specialistsAEC experts, not just sellers

Analyst take

  • Two automatic roll feeds and automatic roll switching are the 4520’s defining AEC production advantages.
  • The printer handles roll media up to 42 inches wide and supports a broad range of technical and presentation media.
  • HP rates draft A1 color line drawings on plain paper at 100 A1 prints per hour, but real set throughput also includes processing and handling time.

Read the full expert analysis ↓

Not sure if the 4520 is right for you?

Compare key specs and an AI analyst read-out against similar models.

Compare printers →
  • Wide-format reach Prints up to 42" wide on rolls and sheets.
  • Connectivity Ethernet for shared team printing.
  • Analyst score Scores 55/100 in our class-relative rating.

Overview

Built for the work

HP Designjet 4520 42-in Printer, HP-GL/2, HP-RTL, TIFF, HP 90 Ink Cartridge: black (775 ml); black, cyan, magenta, yellow (400 ml); cyan, magenta, yellow…, 8 (2 each black, cyan, magenta, yellow), Bond and coated paper (bond, coated, heavyweight coated, super heavyweight plus matte), technical…, > 0.4, 6889.8" (175 m)

  • 42″Max print width
  • 1,000 ft²/hRated speed
  • 4Ink channels
55 Spec Analysis
overall

Where it performs best

Print Quality 86
Speed 81
Size / Fit 58

Class best is 71. How we grade →

Expert analysis

What you should know

Key takeaways

  • Two automatic roll feeds and automatic roll switching are the 4520’s defining AEC production advantages.
  • The printer handles roll media up to 42 inches wide and supports a broad range of technical and presentation media.
  • HP rates draft A1 color line drawings on plain paper at 100 A1 prints per hour, but real set throughput also includes processing and handling time.
  • Its specified legacy operating-system support makes current driver and network testing essential.
  • The HP DesignJet T918 36-in adds scanner/MFP capability but gives up the 4520’s 42-inch media width.
  • This machine fits an established print room better than an office that now needs scanning, duplexing or modern workflow integration.

At 4:45 p.m., the print-room question is simple: can the next permit set come off the plotter without stopping to swap rolls? The discontinued HP Designjet 4520 42-in Printer was built for that kind of AEC production. It is a 42-inch thermal-inkjet printer with two automatic roll feeds, automatic roll switching and an automatic cutter—useful when bond drawings and coated presentation output are competing for the same deadline.

It remains a practical installed-base machine for firms producing CAD plans, GIS maps, color coordination drawings and large technical documents on roll media. HP rates draft A1 color line drawings on plain paper at 100 A1 prints per hour. That is a rating, not a promise that every mixed PDF set will behave like a lab test. Processing, roll changes and stacking still get their vote. Bottom line: This is a production plotter for a working print room, not a casual office printer with an optimistic résumé.

42" (1067 mm)Maximum media widthRoll media up to 42 inches wide.
100 A1 prints per hourDraft A1 line drawing speedHP-rated on plain paper.
+/- 0.1%Line accuracyRelevant to technical drawing output.
76 x 31.5 x 53.1"Machine footprintAllow room for media loading and output handling.

Where it earns its floor space

The dual-roll arrangement is the main operational advantage. Load common bond on one roll and coated paper, tracing media or another frequently used stock on the other. Automatic roll switching reduces the small interruptions that turn a straightforward bid package into an after-hours chore. The printer supports bond, coated and technical papers, films, photographic media, self-adhesive material, and banner and sign media. It accepts media from 50 to 328 g/m² and thickness up to 15.7 mil.

For drawing work, the relevant numbers are a minimum line width of 0.000787 inch and specified line accuracy of +/- 0.1%. The four-color HP Thermal Inkjet system uses dye-based cyan, magenta and yellow inks with pigment-based black. HP 90 inks, HP 90 printheads and listed maintenance supplies remain the consumable families to verify before committing to a used or retained unit. Bottom line: Two loaded rolls matter most when the queue contains both construction drawings and color review sheets.

Use the plot-time estimator as a planning aid for rated line-drawing output; leave margin for file processing, roll changes, cutting and collecting the set.

One set: · Weekly plotting time:

Computed from the manufacturer's rated 1,000 ft²/h. Real-world mixed sets run slower — treat this as a best case for comparing machines, not a promise.

Workflow, network and operator reality

The 4520 speaks HP-GL/2, HP-RTL and TIFF, with HP Designjet Windows and Mac drivers plus ICC profiles supplied. Gigabit Ethernet, an HP Embedded Web Server and JetDirect compatibility give print-room and IT staff a basic network-management path. There is no USB port listed. Its stated supported operating systems include Windows Vista, Windows XP, Windows Server 2003 and 2008, and Mac OS X v10.4 and v10.5. That age matters. A firm should test its present CAD, PDF and authentication workflow before assuming a legacy driver will be trouble-free.

It is also a large machine at 408 lb, and its optional stacker is worth considering where unattended output is part of the job. Without duplex capability, sets that need two-sided output belong elsewhere. The monochrome LCD panel is functional, not a modern job-console experience. Bottom line: The mechanics can still suit AEC production, but legacy driver and network fit deserve testing before the first deadline does it for you.

HP DesignJet 4520 42-in Printer81Class median76Class best76
How its throughput sits within the class, graded on the same basis as every machine we test.

What to compare before keeping or replacing it

If scanning marked-up sheets and copying are now part of the same counter workflow, the narrower discontinued HP DesignJet T918 36-in is the in-family alternative listed here because it adds scanner/MFP capability. The trade-off is width: the 4520 accepts media up to 42 inches, while the T918 is a 36-inch device. Neither should be treated as a current replacement merely because it shares a badge.

For a currently cataloged wider alternative, review the Canon GP-4000 44-in alongside the actual media, application and service requirements of the site. It offers 44-inch width, but a sensible decision also needs a live test with your PDFs and paper. Use the side-by-side comparison to keep the conversation anchored to the published differences, not somebody’s fond memory of a machine that once survived a snowstorm.

Bottom line: Keep the 4520 when its two-roll 42-inch workflow still matches the work; replace it when scanning, current-platform support or a different output process has become the daily bottleneck.

The read

The HP Designjet 4520 42-in Printer still makes sense as a retained AEC production device where dual rolls, wide technical output and established HP-GL/2 or HP-RTL workflows are doing useful work every day. It is less appropriate for teams that need integrated scanning, duplex output or confidence in current operating-system support without local testing. Before buying used or extending service, confirm the condition of the printer, availability of HP 90 consumables and maintenance supplies, network compatibility, and who will answer the phone when the plotter chooses a bid deadline for its little moment. Bottom line: It is a capable legacy production plotter, provided the workflow around it has not moved on.

Spec analysis

How the specs grade

Overall performance

55/ 100Solid

within technical / CAD plotters

Class best 71Epson SureColor T5270DR

74% spec coverage

Mediaprint_qualityColorSpeedWorkflowSize
  • This printer
  • Epson SureColor T5270DR

How it scores

Graded on a curve against the best published spec among the wide-format printers we track — 100 = the catalog’s gold standard for that metric (the finest droplet, the longest warranty, the fastest rated speed actually on the market). Every input is a manufacturer-published spec; rated speeds are shown as listed, not timed throughput. Ticks mark the class best. How we grade →

Verified specifications

The specs that decide it

Maximum print width42 in
Number of print cartridges4
Page description languagesHP-GL/2, HP-RTL, TIFF
Media thickness> 0.4
Maximum roll diameter7.09" (18 cm)
EthernetYes

Specifications

Full technical detail

Max print width42"
ConnectivityEthernet (Gigabit LAN)
Use caseCAD / Technical
Printing
Print head8 (2 each black, cyan, magenta, yellow)
Print head nozzles524
Print speed (imperial)1000 ft²/hr
Color printing technologyHP Thermal Inkjet
Number of print cartridges4
Page description languagesHP-GL/2, HP-RTL, TIFF
Print cartridge volume (metric)HP 90 Ink Cartridge: black (775 ml); black, cyan, magenta, yellow (400 ml); cyan, magenta, yellow (225 ml)
Print time color line drawing (draft, A1)25 sec/page
Print speed (color image, draft quality, coated paper)31.6 m²/hr 339.9 ft²/hr
Print speed color line drawing (draft, A1 plain paper)100 A1 prints per hour
Print time black and white line drawing (draft, metric A1 plain paper)25 sec/page
Performance
CertificationWEEE, EU RoHS, REACH, EuP
Built-in processorIntel® Celeron®
Processor frequency2000 MHz
Paper handling
Media handlingTwo automatic roll feeds, automatic roll switching, automatic cutter, optional stacker
Paper handlingTwo automatic roll feeds, automatic roll switching
Media thickness> 0.4
Roll top margin0.197" (5 mm)
Print margin roll0.197" (5 mm)
Custom media sizesRolls up to 1067 mm width
Maximum media width1067 mm
Maximum paper traysUp to 2 roll feed input slots
Maximum roll length6889.8" (175 m)
Duplex print optionsNone (not supported)
Maximum roll diameter7.09" (18 cm)
Media types supportedBond and coated paper (bond, coated, heavyweight coated, super heavyweight plus matte), technical paper (natural tracing, translucent bond, vellum), film (clear, matte, polyester), photographic paper (satin, gloss, semi-gloss, matte, high-gloss), proofing paper (semi-gloss, semi-gloss contract), self-adhesive (indoor paper, polypropylene, vinyl), banner and sign material (outdoor paper, blue back billboard paper)
Recommended media weight50 – 328 g/m²
Media weights by paper path50 to 328 g/m²
Media thickness (by paper path)Up to 15.7 mil
Non-printable area roll media (imperial)0.2 x 0.2 x 0.2 x 0.2 in
Ports & interfaces
USB portNo
I/O portsslot
Ethernet LANYes
RJ-45 ports quantity1
Ethernet interface typeGigabit Ethernet
Firewire (IEEE 1394) ports1
Weight & dimensions
Weight407.9 lbs (185 kg)
Size (imperial)76"
Weight (imperial)408 lb
Dimensions (WxDxH)76 x 31.5 x 53.1" (1930 x 800 x 1350 mm)
Maximum dimensions (W x D x H)76 x 31.5 x 53.1" (1930 x 800 x 1350 mm)
Product dimensions when open (LxWxD)76"
Power
Power requirementsInput voltage (auto ranging) 100 to 127 VAC (+/- 10%), 6 A; 220 to 240 VAC (+/- 10%), 3 A; 50/60 Hz (+/- 3 Hz)
Power consumption (off)1 W
Operational conditions
Storage temperature (T-T)-20 – 55 °C
Operating temperature (T-T)59 – 86 °F
Operating altitude (imperial)10,000 ft
Storage relative humidity (H-H)0 – 95%
Operating relative humidity (H-H)20 – 80%
Recommended operating temperature range (T-T)15 – 30 °C
Other features
SafetyEU (LVD and EN60950-1 compliant), Russia (GOST)
Ink drop5 pl (C, M, Y), 15 pl (K)
Driver LANNovell NetWare 5.x/6.x clients
Control panelMonochrome, illuminated and graphical LCD display area; 2 LEDs: Power, Status; 8 keys: Power, Reset, Form Feed and Cut, Cancel, Up, Down, Back, Select; 1 basic On/Off buzzer
Line accuracy+/- 0.1%
Driver updatesLatest driver upgrade information available on http:///go/4520/drivers
Line width minimum0.003 in
Minimum line width0.000787" (0.0200 mm)
Printer managementHP Embedded Web Server
Roll maximum input2
Embedded web serverYes
Acoustic power emissions7 B(A) (active), 5.7 B(A) (standby)
Minimum system requirementsMicrosoft Windows, Linux: Intel Pentium 4 (1 GHz), 512 MB RAM, 2 GB available hard disk space Microsoft Windows, Linux: Intel Pentium 4 (1 GHz), 1 GB RAM, 2 GB available hard disk space Mac OS X v10.4 or higher: PowerPC G4, G5, or Intel Core Processor, 1 GB RAM, 2 GB available hard disk space
Electromagnetic compatibilityCompliance for Class A ITE products: EU (EMC Directive)
JetDirect Compatible ProductsY
Compatible ink types, suppliesDye-based (C, M, Y), pigment-based (K)
Maximum print length (imperial)575 ft (operating system and application dependent)
Acoustic power emissions (standby)57 dB
Print quality (black, best quality)2400 x 1200 DPI
Print quality (color, best quality)2400 DPI
Print quality (black, draft quality)1200 DPI
Acoustic pressure emissions (standby)38 dB(A)
Media sizes standard (imperial rolls)Up to 42-in rolls
Print quality (black, normal quality)1200 DPI
Minimum system requirements for MacintoshMac OS X v10.4 or higher: PowerPC G3 or Intel Core Processor, 512 MB RAM, 1 GB available hard disk space
Packaging data
Package weight501.1 lbs (227.3 kg)
Bundled softwareHP Designjet Windows drivers, HP Designjet Mac drivers, ICC profiles
Package weight (imperial)600 lbs
Package dimensions (WxDxH)83.9 x 30.5 x 52" (2130 x 775 x 1320 mm)
Package dimensions (W x D x H)83.9 x 30.5 x 74.4"
Sustainability
Sustainability certificatesENERGY STAR
System requirements
Compatible operating systemsWindows Vista (32/64-bit), Microsoft Windows Server 2008 (32/64-bit), XP Home and Professional (32/64-bit), Server 2003 (32/64 bit), Mac OS X v10.4, v10.5
Input & output capacity
Total number of input trays2

Everything that fits the HP DesignJet 4520

The full supplies hub lists every cartridge, printhead, roll and accessory verified against the manufacturer's own documentation for this machine.

5 ink cartridges · 4 printheads · 63 paper & media items · 2 accessories

HP DesignJet 4520 ink and paper →

Supplies

Compatible ink, printheads & media

Genuine consumables that fit the HP DesignJet 4520 42-in Printer — only the cartridges, printheads and media compatible with this model.

Paper & Media 63

HP Q1733A printing paper Matte 1 sheets WhiteHP Q1733A printing paper Matte 1 sheets WhiteAvailable — request a quoteHP C3868A plotter paper 45.7 m 91.4 cmHP C3868A plotter paper 45.7 m 91.4 cmAvailable — request a quoteHP C3869A plotter paperHP C3869A plotter paper$89.95BackorderHP Q1420A photo paper Brown, WhiteHP Q1420A photo paper Brown, WhiteAvailable — request a quoteHP Matte Film 610 mm x 38.1 m (24 in x 125 ft)HP Matte Film 610 mm x 38.1 m (24 in x 125 ft)$257.95BackorderRepresentative product photograph of a roll of wide-format media beside a PlotterPrinters shipping carton. Generic image, not a photograph of this product.Representative imageHP Bright White Inkjet Paper, 36 in x 300 ft (C6810A)$91.95In stockHP Reverse Print Matte Backlit FilmHP Reverse Print Matte Backlit FilmAvailable — request a quoteHP C6035A large format media 45.7 mHP C6035A large format media 45.7 mAvailable — request a quoteHP C6036A printing paper Matte WhiteHP C6036A printing paper Matte WhiteAvailable — request a quoteHP C6567B plotter paperHP C6567B plotter paper$157.95In stockHP Universal Semi-gloss Photo PaperHP Universal Semi-gloss Photo PaperAvailable — request a quoteHP Clear Film 174 gsm-610 mm x 22.9 m (24 in x 75 ft)HP Clear Film 174 gsm-610 mm x 22.9 m (24 in x 75 ft)$285.95In stockHP Q1421A photo paper Brown, WhiteHP Q1421A photo paper Brown, WhiteAvailable — request a quoteRepresentative product photograph of a roll of wide-format media beside a PlotterPrinters shipping carton. Generic image, not a photograph of this product.Representative imageHP Heavyweight Coated Paper, 42 in x 100 ft (C6569C)$178.95In stockHP Q1730A large format media 30.5 mHP Q1730A large format media 30.5 mAvailable — request a quoteHP Adhesive Vinyl 914 mm x 12.2 m (36 in x 40 ft)HP Adhesive Vinyl 914 mm x 12.2 m (36 in x 40 ft)Available — request a quoteHP Q1956A large format media 67.5 mHP Q1956A large format media 67.5 m$406.95In stockHP Q1961A large format mediaHP Q1961A large format mediaAvailable — request a quoteHP Q1962A large format mediaHP Q1962A large format mediaAvailable — request a quoteHP C7949A large format media 30.5 m MatteHP C7949A large format media 30.5 m MatteAvailable — request a quoteHP Q6579A photo paper Brown, WhiteHP Q6579A photo paper Brown, White$141.95In stockHP Q6580A photo paper MatteHP Q6580A photo paper Matte$223.95In stockHP Q6581A photo paperHP Q6581A photo paper$259.95In stockHP Q1441A large format media 45.7 mHP Q1441A large format media 45.7 mAvailable — request a quoteHP Q1442A large format media 45.7 mHP Q1442A large format media 45.7 mAvailable — request a quoteHP Q1444A printing paper MatteHP Q1444A printing paper MatteAvailable — request a quoteHP Q1445A printing paper MatteHP Q1445A printing paper MatteAvailable — request a quoteHP Q7897A large format media 45.7 mHP Q7897A large format media 45.7 mAvailable — request a quoteHP Universal Bond Paper 841 mm x 91.4 m large format media 3598.4" (91.4 m)HP Universal Bond Paper 841 mm x 91.4 m large format media 3598.4" (91.4 m)Available — request a quoteHP Q8004A large format media 91.4 mHP Q8004A large format media 91.4 mAvailable — request a quoteHP Q8677A printing filmHP Q8677A printing filmAvailable — request a quoteHP Universal Adhesive Vinyl 914 mm x 20 m (36 in x 66 ft)HP Universal Adhesive Vinyl 914 mm x 20 m (36 in x 66 ft)Available — request a quoteHP Q7991A photo paperHP Q7991A photo paper$232.95BackorderHP Aquarella Fine Art Paper-914 mm x 10.7 m (36 in x 35 ft)HP Aquarella Fine Art Paper-914 mm x 10.7 m (36 in x 35 ft)Available — request a quoteHP Aquarella Art Paper-610 mm x 10.7 m (24 in x 35 ft)HP Aquarella Art Paper-610 mm x 10.7 m (24 in x 35 ft)Available — request a quoteHP Q8751A large format media 175 mHP Q8751A large format media 175 m$151.10In stockHP Q8834A printing filmHP Q8834A printing filmAvailable — request a quoteHP Q8835A printing filmHP Q8835A printing filmAvailable — request a quoteHP CG490A large format media 30.5 m Semi-glossHP CG490A large format media 30.5 m Semi-glossAvailable — request a quoteHP Premium Semi-gloss Proofing Paper-50 sht/A3+/330 mm x 483 mm (13 x 19 in)HP Premium Semi-gloss Proofing Paper-50 sht/A3+/330 mm x 483 mm (13 x 19 in)Available — request a quoteHP CG459A photo paper MatteHP CG459A photo paper MatteAvailable — request a quoteHP Premium Matte Photo Paper-914 mm x 30.5 m (36 in x 100 ft) large format mediaHP Premium Matte Photo Paper-914 mm x 30.5 m (36 in x 100 ft) large format mediaAvailable — request a quoteHP CG463A large format media 30.5 m Semi-glossHP CG463A large format media 30.5 m Semi-glossAvailable — request a quoteHP CG462A printing paper Semi-gloss WhiteHP CG462A printing paper Semi-gloss WhiteAvailable — request a quoteHP Q1446A plotter paper 45 m 42 cmHP Q1446A plotter paper 45 m 42 cmAvailable — request a quoteHP Vivid White Glossy Polyester FilmHP Vivid White Glossy Polyester FilmAvailable — request a quoteHP PVC-free Banner-914 mm x 15.2 m (36 in x 50 ft)HP PVC-free Banner-914 mm x 15.2 m (36 in x 50 ft)Available — request a quoteHP CG816A large format media 15.2 m MatteHP CG816A large format media 15.2 m MatteAvailable — request a quoteHP Vivid White Glossy Polyester FilmHP Vivid White Glossy Polyester FilmAvailable — request a quoteHP Cockle-free Heavyweight Coated Paper-914 mm x 30.5 m (36 in x 100 ft)HP Cockle-free Heavyweight Coated Paper-914 mm x 30.5 m (36 in x 100 ft)Available — request a quoteHP Cockle-free Heavyweight Coated Paper-1067 mm x 30.5 m (42 in x 100 ft)HP Cockle-free Heavyweight Coated Paper-1067 mm x 30.5 m (42 in x 100 ft)Available — request a quoteHP CG822A large format media 22.9 mHP CG822A large format media 22.9 mAvailable — request a quoteHP CG884A large format media 45.7 m MatteHP CG884A large format media 45.7 m MatteAvailable — request a quoteHP CG885A large format media 45.7 m MatteHP CG885A large format media 45.7 m MatteAvailable — request a quoteHP Durable Banner w/ DuPont Tyvek 914 mm x 22.9 m (36 in x 75 ft) large format media MatteHP Durable Banner w/ DuPont Tyvek 914 mm x 22.9 m (36 in x 75 ft) large format media MatteAvailable — request a quoteHP Cockle-free Heavyweight Coated Paper-610 mm x 30.5 m (24 in x 100 ft)HP Cockle-free Heavyweight Coated Paper-610 mm x 30.5 m (24 in x 100 ft)Available — request a quoteHP Cockle-free Coated Paper-610 mm x 45.7 m (24 in x 150 ft)HP Cockle-free Coated Paper-610 mm x 45.7 m (24 in x 150 ft)Available — request a quoteHP CG892A large format mediaHP CG892A large format mediaAvailable — request a quoteHP CG889A large format media 45.7 mHP CG889A large format media 45.7 mAvailable — request a quoteHP CG890A plotter paperHP CG890A plotter paperAvailable — request a quoteHP CG891A large format media 45 mHP CG891A large format media 45 mAvailable — request a quoteHP Self-adhesive Indoor Paper-610 mm x 22.9 m (24 in x 75 ft)HP Self-adhesive Indoor Paper-610 mm x 22.9 m (24 in x 75 ft)Available — request a quoteHP Self-adhesive Indoor Paper-1067 mm x 22.9 m (42 in x 75 ft)HP Self-adhesive Indoor Paper-1067 mm x 22.9 m (42 in x 75 ft)Available — request a quote

Questions

Straight answers

Is the HP Designjet 4520 42-in Printer still suitable for AEC drawings?

Yes, where the need is wide roll-fed CAD, GIS, technical and color coordination output. Its specified minimum line width of 0.000787 inch and line accuracy of +/- 0.1% are relevant to technical drawing work.

Why does the two-roll setup matter?

Two automatic roll feeds let the operator keep two commonly used media types loaded, and automatic roll switching reduces manual intervention. This is useful when plain-paper plan sets and coated review output are both moving through the queue.

What consumables should a buyer confirm?

Confirm access to HP 90 inks, HP 90 printheads and the applicable listed maintenance supplies. Consumable availability should be checked before purchasing a used unit or extending its working life.

Can it be used on a modern network?

The printer includes Gigabit Ethernet, an HP Embedded Web Server and JetDirect compatibility. However, the stated supported operating systems are from an older generation, so current CAD, PDF, driver and authentication workflows should be tested locally.

Does the 4520 scan or copy drawings?

The supplied specifications describe the 4520 as a printer and do not list an integrated scanner or copier. Firms needing those functions should consider whether the HP DesignJet T918 36-in’s scanner/MFP format better matches the workflow.

What should be checked before acquiring one?

Verify printer condition, the two-roll feed operation, cutter function, network connection, driver behavior with your files, consumable access and available service support. Also allow space for a 76 x 31.5 x 53.1-inch, 408 lb machine and its output handling.

Resources

Brochures, datasheets & video

Ready to put the HP DesignJet 4520 to work?

Configuration, media and a quote tailored to your workflow — from AEC plotter specialists.

HP DesignJet 4520